24 May 2023

Estimating Costs and Resources Required During Expansion Processes

When expanding a business, one of the most critical steps is estimating costs and resources required. This step of project management allows organizations to create a project budget, schedule work, and make sure all the requirements for the expansion will be met. The process is complex, with many factors and variables to consider, and there are many challenges with data and changes that organizations will run into during the process. However, by following the methods in this article and keeping best practices in mind, the cost and resource estimation process can succeed.

Factors to Consider When Estimating Costs and Resources

Analyzing Market Demand

Market demand and competition are essential factors to consider when planning a business expansion. Before investing resources in an expansion, businesses must evaluate the demand for their products or services and whether there is sufficient market potential to justify the investment. Understanding the competitive landscape is equally important, as businesses need to be able to differentiate themselves from existing competitors and offer unique value propositions that will attract customers.

Conducting market research is critical to understanding the market demand and competition in the industry. By analyzing consumer behavior, businesses can gain insights into their target market’s preferences, pain points, and purchasing habits. This information can help businesses refine their business plan to better meet their target market’s needs and expectations. Moreover, it can help businesses identify gaps in the market, untapped opportunities, and potential threats.

When evaluating competition, businesses must consider several factors, including the strengths and weaknesses of existing competitors, their market share, pricing strategy, marketing tactics, and customer loyalty. By analyzing these factors, businesses can identify ways to differentiate themselves from their competitors, such as by offering better quality products or services, more competitive pricing, or more personalized customer service.

In addition, businesses must evaluate the size and growth potential of their target market. If the market is small and highly saturated, it may be challenging to achieve a significant return on investment. However, if the market is large and growing, the business may have greater potential for success.

By considering market demand and competition, businesses can create a more accurate expansion strategy that maximizes growth potential and minimizes risks. This involves identifying their unique value proposition, determining their target market, evaluating the competition, and refining their business plan to better meet their target market’s needs. By doing so, businesses can create a solid foundation for success and position themselves for long-term growth.

Industry Trends

When planning for business expansion, it’s important to consider industry trends and regulations in addition to market demand and competition. Shifts in consumer preferences or advancements in technology can create new growth opportunities or disrupt existing business models. Changes in regulations or compliance requirements can also significantly impact the costs and resources required for an expansion project. Therefore, staying up-to-date on industry trends and regulations is crucial for businesses to position themselves for success and avoid unexpected costs or compliance issues.

To stay informed about industry trends, businesses can use a variety of resources such as industry publications, industry reports, and trade associations. These sources can help businesses keep track of emerging trends, new technologies, and changing consumer preferences. By monitoring these trends, businesses can adjust their expansion plans to align with the evolving needs and preferences of their target market.

Furthermore, businesses must remain compliant with industry regulations, which can vary depending on the industry and location. Non-compliance with regulations can result in fines, legal consequences, and damage to reputation. By proactively monitoring and complying with regulations, businesses can avoid costly compliance issues and ensure that their expansion plans are sustainable in the long run.

Availability of Resources

The availability and cost of labor and materials is another critical factor to consider when estimating costs and resources for a business expansion. Businesses must assess the labor market and supply chains in the regions where they plan to expand to ensure that they can access the resources they need. They must also evaluate the cost of labor and materials to determine if they can afford to invest in the expansion. By conducting a thorough analysis of these factors, businesses can create a realistic budget and avoid unexpected costs that could derail the project.

Technology

Finally, businesses must consider the technology and equipment requirements for the expansion project. This can include hardware, software, and other tools necessary for operations. They must also consider the timeline for the project to ensure that they can complete it on schedule. By assessing their existing technology and determining what additional tools they will need for the expansion, businesses can ensure that they have the resources they need to complete the project successfully.

In summary, estimating costs and resources required for a business expansion involves careful consideration of several key factors. By evaluating market demand and competition, industry trends and regulations, the availability and cost of labor and materials, and technology and equipment requirements, businesses can create a comprehensive budget and plan that will position them for success.

Methods for Estimating Cost and Resources

Creating cost estimates can be a long and tedious process, but there are methodologies and techniques developed to aid in the process. One of the popular methods is a cost breakdown structure, which is a hierarchical chart that shows each type of cost. This helps to account for all the costs and prevent hidden costs from affecting the cost estimation later.

Types of Costs

Before getting into the process, it’s important to know the different types of costs that the process will account for. They will be calculated and recorded differently, and each cost will be used in different decision-making processes. The cost types include:

  • Direct Cost: These costs occur during specific activities in projects, like raw materials, labor costs, supplies, etc
  • Indirect Cost: These costs support processes like administrative fees to rent the buildings, administrative staff salaries, and electricity costs to run the facility
  • Fixed Cost: These costs stay constant throughout the project life cycle, and can be direct or indirect costs. These include setup costs, facility taxes, and machine purchasing costs
  • Variable Cost: These costs change throughout the project life cycle based on how much work is being done, and can be indirect or direct costs. These include electricity costs, employee labor costs, and cost of goods
  • Sunk Cost: These costs include costs that have been spent and can’t be recovered, such as the cost of researching a facility, installing new machines, or labor costs already worked

Within these categories, there are subcategories of costs. These costs include actual costs, production costs, future costs, and other costs. There are also costs along the process, such as the estimated cost and the budgeted cost.

Project Cost Steps

While each project will be different, they should all follow a 10-step process:

  1. Define the cost estimates’ purpose, scope, stakeholders, and level of detail required
  2. Plan the estimation process by assembling a team, creating a timeline, and developing a schedule
  3. Figure out the characteristics of the system and create a description for key components, like the technology, facilities, resources, etc…
  4. Create a work breakdown structure and choose estimating methods for each element in it
  5. Clarify assumptions and obtain data to figure out what the estimate should and shouldn’t include
  6. Develop a point estimate cost model by estimating the WBS elements
  7. Run a sensitivity analysis to test how sensitive costs are to changes by estimating inputs
  8. Run a risk and uncertainty analysis to find the risk involved in each item and how to manage that risk
  9. Document every step and present to stakeholders to get everyone on the same page
  10. Continually update estimate by keeping track of changes

Project Cost Estimation Techniques

There are many techniques developed to facilitate the process above, allowing for more accurate and reliable cost estimations. Each project will use different techniques, and having a general knowledge of the techniques available is very useful for a cost estimator.

Techniques can be algorithmic, which are formal mechanical processes with formulas and data, or non-algorithmic, which analyze data to infer an estimate. In a possible IT expansion project, one could use the non-algorithmic bottom-up approach by starting from the low-level details on the WBS and building up to a higher level, paying attention to detail as they go up. They could also use the algorithmic constructive cost model (COCOMO) technique that uses algorithmic formulas from historic data to create a basic, intermediate, and detailed estimate for effort, cost, and scheduling.

Other techniques include the three-point estimate, analogous estimating, and reserve analysis. These techniques often have tools and software to make the process either, and cost estimators should research which tools work for them.

Challenges and Best Practices

Creating quality estimates is a challenging process, but being aware of challenges and following the best practices will help in getting an accurate and credible cost estimate.

Challenges with Data

The foundation of cost estimation is past data, including actual cost and production cost data, and it often takes a lot of time and effort to gather information for reporting. There are a myriad of sources, such as asset and funds management systems, that need to be pulled into a consolidated format. Additionally, data is often in different formats due to managers using different tools to report data, like scheduling.

This consolidation requires a software solution, like Microsoft Excel, that meets security, version control, and reliability standards. Then, the consolidated data needs to be standardized and checked for accuracy before it can be used. This requires a lot of time and effort, as organizations often use a manual solution that is tedious and prone to error.

Challenges with People

Accurate cost estimation involves collaboration with other involved parties, which can sometimes be a struggle. Estimation projects can sometimes have multiple customers, and pleasing all of them takes valuable resources away from working on the project. For example, they may want to see cost and resource measurements in different formats, leading to organizations spending time on client-specific reports.

Organizations also need data from subcontractors, and it is often a challenge to collect progress data, like percent completion. If the subcontractor provides the data irregularly or inaccurately, the analysis will be inaccurate or untimely.

Challenges with Change

One of the biggest challenges in cost estimation is controlling change. Changes, such as a variation or scope change, impact the actual cost and forecast, and a mismanaged change can throw off the numbers and lead to an inaccurate estimation. In a complex situation, there could be changes like mergers and acquisitions that pressure the limited resources and demand accurate reporting in a short period of time.

Best Practices

To mitigate those challenges, some best practices include:

  • Invest enough time in the initial analysis to understand the requirements, risks, and possible solutions. The initial high-level solution will be refined throughout the process to get a more accurate analysis. Make sure that everyone involved agrees with the deliverables and requirements, and if there are any unknowns then compensate with an adequate buffer.
  • There are a lot of tools and techniques for estimation, so experiment with them to see if they work and can help create accurate cost estimates. Using tools correctly can help to decrease the workload, but misusing them can lead to inaccurate results and wasted effort. Some techniques are listed in the diagram above, including analogous estimating and reserve analysis.
  • Make sure to prepare for unexpected changes and factors. Problems will more than likely come up, so add them to your effort estimation and prepare for the best and worst-case scenarios.

Conclusion

Cost and resource estimation during expansion processes includes many steps and is subject to changes by many factors, but creating a quality cost estimation is crucial for a successful project. Moreover, it sets the stage for the rest of the project management cycle through cost control, helping to define the project scope, accounting for expenses-related charges, and eventually finding the total cost of a project.

Sources

MBASkool

HubSpot

PMI

ProjectPractical

ProjectManager

SmartSheet